Pilot 4T Homogenizer
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| Application | , , |
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Yogurt Processing (Dairy) |
The APV 4T Pilot Homogenizer is a compact, easy-to-use, full-featured system designed for pilot or small-scale production. It delivers full-scale homogenizing performance by forcing fluids through a high-pressure valve, creating turbulence and pressure differentials that effectively emulsify and disperse particles. Ideal for testing, development, and precise scale-up processes.
APV® Pilot 4T Homogenizer
Compact Performance for Real-World Validation
The APV® Pilot 4T Homogenizer bridges the gap between laboratory testing and full-scale production, offering a compact solution for mixing immiscible liquids like oil and water with flow-rate flexibility and control precision.
Scalable Capabilities
Designed for pump, single-, or two-stage homogenization, the Pilot 4T supports pilot and small-scale production with flow rates from 20 to 600 lph (5–158.5 gph) and pressures of up to 1,000 bar (14,500 psi). Its three-plunger configuration ensures smooth performance under diverse conditions.
Durable and Hygienic Design
Constructed with a liquid end from duplex stainless steel and hardened homogenizing valves (tungsten carbide, Stellite, or ceramic).The Pilot 4T is designed for CIP and SIP and features FDA, EN1935:2004 and GB4806 product contact materials as standard. 3-A certification is available for models up to 600 bar.
Hygienic Engineering
CIP or SIP Cleanability
3-A construction (up to 600 bar)
Standard FCM compliant FDA product contact materials
Key Benefits
Versatility
- Small footprint
- Adjustable flow rates with built-in variable speed control
- Available for pump, single or two-stage operation
- Modular design, easy-to-add stages
- Suitable for test or continuous production
High Performance
- Homogenization results comparable to full-scale production
- Three-plunger design provides maximum stability
- Broad flow and pressure range
User-Friendly Integration
- Manual or touchscreen controls
- PLC option – choice of Allen Bradley or Siemens
- Direct drive transmission
- Built-in variable speed drive
- No starter and control cabinet required
Hygienic Engineering
- CIP or SIP Cleanability
- 3-A construction (up to 600 bar)
- Standard FCM compliant FDA product contact materials
Key Applications
Homogenization is used in many industries, but it is most common today in food and beverage, as food producers are capitalizing on the growing market for enhanced nutritional or plant-based products. Possible applications for low-flow rate homogenizers include:
- Nutrition and Health, especially
- Dairy
- Plant-based alternatives
- Food and ingredients
- Chemical
- Biotechnology
- Pharmaceutical
- OEM pasteurization, UHT or drying skids
Homogenization application objectives:
- Particle size control for smoother, finer emulsions
- High gloss finishes
- Improved stability to reduce needs for additives
- Improved water binding
- Enhanced color properties
- Uniform emulsions
- Creams and lotions that are easier to apply
The availability of low-capacity, low flow rate homogenizer provides new flexibility to research, develop and test, new ways to apply homogenization to add new value to products.