Perfector® 180 – Scraped Surface Heat Exchangers

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The Gerstenberg Schröder Perfector® 180 is a compact, high-capacity, high-pressure scraped surface heat exchanger designed for various high-viscosity applications within the Fats & Oils industry. It provides high crystallization performance, minimal downtime, and easy maintenance.

Description

Perfector® 180: Advanced Crystallization for Fat-Based Products

Versatile Product Applications

Ideal for producing consumer margarine, industrial margarine, shortening, low-fat spreads, recombined butter, and butter blends.

Engineered for Efficiency

Equipped with up to 6 chilling tubes and 4 cooling systems. Compatible with ammonia or Freon for flexible refrigerant choices.

Function and Principles of Operation

Core Crystallization Mechanism

Utilizes a scraped surface heat exchanger (SSHE) where centrifugal scraping ensures consistent crystallization performance, regardless of product texture.

Anti-Freezing Design During Downtime

Built-in drop tank quickly evacuates refrigerant from the cooling jacket during production pauses to prevent freeze-up.

Production Capacity

Output Range

Handles up to 12.9 tonnes per hour.

Key Advantages

Durability and Hygiene

  • Consistently high product quality
  • Hygienic stainless steel AISI 316 contact components
  • Corrosion-free, sealed, and insulated casing

Optimized Performance and Maintenance

  • Multi-layer chilling tubes boost heat exchange and reduce oil buildup
  • Tubes easily inspected and swapped
  • Flexible scraper options for different formulations
  • Bulldog scrapers replaceable without rotor removal—less downtime